TOUGH-SEAL™ PC ULTRA 60

TOUGH-SEAL™ ULTRA 60 is a tough and durable longer working time low viscosity potting compound and sealant that flows like maple syrup around electrical components to ensure complete coverage of your entire PCB or electronic assembly. Bulldog tough to endure over 2000 hours of rigorous reliability testing at 85C/85%, TOUGH-SEAL™ ULTRA, without any signs of degradation or change in hardness, making it an excellent choice for endless electronics applications.

TOUGH-SEAL™ ULTRA 60 Properties

tough seal ultra label design
  • Long working time
  • Low viscosity
  • Polycarbonate Compatible
  • Shore Hardess: 68A
  • Endures +2000 hours of rigorous reliability testing at 85C/85%
  • Applications include: Led Lighting, Marine Lighting, Safety/Auto Lighting, Electronics applications with Polycarbonate Lenses/Housings/Components for PCB Assembly

Product Specifications: PC8060AB

Introducing TOUGH-SEAL™ ULTRA! This next generation of KEY potting compounds and sealants bred better than ever to grip and protect electronics, PCB’s and electronic assemblies, connectors, LED Lighting and more, under the most aggressive conditions.

The new extended shelf-life TOUGH-SEAL™ ULTRA is RoHS, REACH and Prop 65 Compliant. This next generation elastomeric hybrid epoxy remains flexible at sub zero temperatures, is non shrinking, and has excellent thermal cycling stability from -40 to 150C, just like the original TOUGH-SEAL™. With low to now exotherm even in larger masses, TOUGH-SEAL™ ULTRA protects sensitive components from high temp exotherms often seen with most epoxies.

With no signs of degradation or change in hardness even after over 2000 hours of rigorous reliability testing at 85C/85%, TOUGH-SEAL™ ULTRA, is an excellent choice for endless applications especially,
those where polycarbonate would normally weaken, etch, craze, or deterioration completely under these conditions.

COMING SOON IN 50 mL & 400 mL Cartridges and 15 GALLON KITS.

Technical Data Sheet (TDS) & Safety Data Sheet (SDS)

Tough-Seal Series

Physical Properties
60

Color, Part A

Black

Viscosity at 25°C, cP, Part A, (RVT #5, 20 RPM)

3,800

Specific Gravityat 25°C, Part A

1.07

Color, Part B

Amber

Viscosity at 25°C, cP, Part B, (RVT #5, 20 RPM)

1,300

Specific Gravity at 25°C, Part B
1.00
Density at 25°C, lbs/gal, Part B
8.35
Color, Mix
Black
Viscosity at 25°C, cP, Mix, (RVT #5, 20 RPM)
3000
Specific Gravity at 25°C, Mix
1.05
Density at 25°C, lbs/gal, Mix
8.76
Mix Ratio by Volume
2A to 1B
Mix Ratio by Weight
100A to 46.8B
Gel Time at 25°C, Minutes, 100 grams
60
Shelf Life, Ambient, Part A Bulk (15°C to 35°C)
12 Months
Shelf Life, Ambient, Part B Bulk (15°C to 35°C)
12 Months
Shelf Life, Cold, Part A Bulk (-18°C to 3°C)
12 Months
Shelf Life, Cold, Part B Bulk (-18°C to 3°C)
12 Months
Electrical & Thermal Properties
60
Dielectric Strength, 25°C, Volts/mil
Data Coming Soon!
Volume Resistivity, 25°C, Ohm-cm x (10)12
Data Coming Soon!
Dielectric Constant, 25°C – 1 MHz
Data Coming Soon!
Dielectric Constant, 25°C – 1 kHz
Data Coming Soon!
Dielectric Constant, 25°C – 60 Hz
Data Coming Soon!
Dissipation Factor, 25°C – 1 MHz
Data Coming Soon!
Dissipation Factor, 25°C – 1 kHz
Data Coming Soon!
Dissipation Factor, 25°C – 60 Hz
Data Coming Soon!
Heat Capacity Cp, 25°C, J/g°K
Data Coming Soon!
Thermal Conductivity, 25°C, W/m°K
Data Coming Soon!
Coefficient of Thermal Expansion, ppm/°C
(-) 65°C to 75°C
Data Coming Soon!
75°C to 100°C
Data Coming Soon!
100°C to 150°C
Data Coming Soon!
Coefficient of Thermal Expansion, ppm/°F
(-) 85°F to 167°F
Data Coming Soon!
167°F to 212°F
Data Coming Soon!
212°F to 302°F
Data Coming Soon!
Click to View Chart
Hardness vs Temperature
60
(-75°C / -103°F)
Data Coming Soon!
(-25°C / -13°F)
Data Coming Soon!
5°C / 41°F
Data Coming Soon!
25°C / 77°F
Data Coming Soon!
50°C / 122°F
Data Coming Soon!
66°C / 150°F
Data Coming Soon!
80°C / 176°F
Data Coming Soon!
100°C / 212°F
Data Coming Soon!
120°C / 248°F
Data Coming Soon!
150°C / 302°F
Data Coming Soon!
Click to View Chart
Hardness vs Ambient Cure Time
60
1 Hour
Data Coming Soon!
2 Hours
Data Coming Soon!
4 Hours
Data Coming Soon!
8 Hours
Data Coming Soon!
12 Hours
Data Coming Soon!
1 Day
Data Coming Soon!
2 Days
Data Coming Soon!
3 Hours
Data Coming Soon!
4 Hours
Data Coming Soon!
1 Week
Data Coming Soon!
1 Month
Data Coming Soon!
Click to View Chart
Mechanical Properties
60
Tensile Strength per ASTM D638, 25°C, PSI
Data Coming Soon!
Elongation per ASTM D638, Type I, 0.125 in, 25°C
Data Coming Soon!
Tensile Lap Shear Strength - per ASTM D1002, 25°C, psi *
Aluminum Bare
Data Coming Soon!
Steel Bare
Data Coming Soon!
Steel Ground
Data Coming Soon!
Primed Steel
Data Coming Soon!
Galvanized Steel
Data Coming Soon!
Tin Plated Steel
Data Coming Soon!
Chrome Plated Steel
Data Coming Soon!
Tensile Lap Shear Strength - per ASTM D3163, 25°C, psi **
FRP – Polyester Fiberglass
Data Coming Soon!
Garolite G-9 Melamine/Glass
Data Coming Soon!
Garolite G-10 Epoxy/Glass
Data Coming Soon!
Garolite XX Phenolic/Paper
Data Coming Soon!
Tensile Lap Shear Strength - per ASTM D3163, 25°C, psi **
Acrylic
Data Coming Soon!
Acrylic/PVC
Data Coming Soon!
PVC – Polyvinyl Chloride
Data Coming Soon!
CPVC – Chlorinated PVC
Data Coming Soon!
ABS – Acylonitrile Butadiene Styrene
Data Coming Soon!
PETG – Polyethylene Terephthalate
Data Coming Soon!
Lexan – Polycarbonate
Data Coming Soon!
Nylon 6/6 – Polyamide
Data Coming Soon!
Polypropylene
Data Coming Soon!
Polyethylene LDPE
Data Coming Soon!
Polyethylene HDPE
Data Coming Soon!
Teflon PTFE – Polytetrafluoroethylene
Data Coming Soon!
Noryl – Polyphenylene Oxide/Polystyrene
Data Coming Soon!
Ultem Polyetherimide
Data Coming Soon!

Which TOUGH-SEAL™ ULTRA is Right for you?

TOUGH-SEAL™ ULTRA is a superior family of KEY sealants available in four standard formulations to fit a variety of potting applications. While all TOUGH-SEAL™ ULTRA formulations are durable hybrid epoxy elastomers that grip and protect under the most aggressive conditions, they are available in a combination of properties that vary in hardness, gel-time, working time, and flow.

Order your Tough-Seal Evaluation Kit Today!

Your Evaluation Kit will include everything you need to perform your own high quality product evaluation for your application.

Order your TOUGH-SEAL™ ULTRA Evaluation Kit Today!

Your Evaluation Kit will include everything you need to perform your own high quality product evaluation for your application.

Ready To Talk to Us?

TOUGH-SEAL™ ULTRA is bulldog tough and bred to grip and protect, under the most aggressive conditions.


Contact us to discuss your specific application or requirements.